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Cleaning Injectors, the cheap way

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  • 60dgrzbelow0
    replied
    "This looks like a job for... "The FrankInjector"

    LOL...

    No but seriously... some of the components used in the making of this machine might be helpful... especially using the OTC unit instead of the straight 12 Volts with High Amps that might melt the electromagnetic coils if left in "WOT" too long...

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    Oh... when using compressed air...install a metering gauge ahead of the fluid being pressurized...and don't exceed 43.5 PSI on the fluid pressure if possible... it is helpful to have an analog fuel pressure gauge interfaced between the fluid as it comes out the bottom of your pressure cylinder...and the feed to the injector(s)... so you can fine tune the pressure... B4 activating the EFI pintle(s). When the fluid evacuates... the pintles can still be activated to bleed off air pressure in time to turn off the source B4 damaging the innards of each injector.
    Last edited by 60dgrzbelow0; 03-13-2010, 08:30 AM.

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  • pocket-rocket
    replied
    I forgot to add. When working on that Tahoe I sat in the engine bay straddling the engine. They have a fuel pump test lead like my W body so when I needed fuel pressure I bumped it back up with the test lead. Then I used my 12v DeWalt cordless drill battery pack to pop the injectors open one by one to listen for fuel flow to see which were not opening. The 12v battery pack worked great for it once I shoved my DMM leads in it to make life easier for bumping the injectors with.

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  • Superdave
    replied
    If you run straight 12 to it it'll be fine as long as there is fluid flowing through to keep the injector cool. If you notice it starting to get warm i'd stop.



    i run mine on 12VAC so they pulse at 60hz while in the ultrasonic cleaner.

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  • pocket-rocket
    replied
    I had a Tahoe I worked on have stuck injectors after the fuel pump quit working and the owner tried to start it a few times a day for a week... Getting dried, stuck fuel injectors to unstick in a CSFI mess in a Vortec 350 is an absolute pain...

    Down towards the bottom and you will see what CSFI is and why I hate it.

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  • WrathOfSocrus
    replied
    Well I'm not very well experienced with it but the one old injector I messed with didn't do anything with the polarity the one way and made horrible sounds after hitting ~5.5V then again the injector sitting in a box for a few years may have played a role in it. I haven't gotten to the point where i need injectors cleaned very soon so I haven't put much thought time or effort into it.

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  • pocket-rocket
    replied
    And as far as I've messed with electronics, solenoids don't care which way you energize them. They are an electromagnet attracting something towards them when hot which turns on a circuit by closing contacts, lets fuel flow by the pintle coming up off of the seat allowing flow, ect since they don't have permanent magnets in them (like a starter, which would turn the wrong way if hooked backwards).

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  • robertisaar
    replied
    injectors are 12 volts... and if you try putting too much pressure to them, they will be hydraulically locked and WILL NOT open.

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  • Weatheralls Auto
    replied
    Colmen Lamp fuel or Varsal metal can.
    Cut sqaure hole in top
    cut a piece of square sheet metal just a bit larger
    Drill two holes in center, 3/8" and 5/16"
    2 pieces of tubing 3/8" and 5/16
    braze/seal tube in square lid you made
    neoprene hose on 3/8" tube to a fuel pump.
    wire fuel pump with clamps for battery etc
    5/15" & 3/8" neoprene for outside tubes.
    Collect many different fittings for cars you work on or just your own if that is what you use it for.

    Warm engine up, disconnect fuel pump, eng off, remove both feed and return lines, hook your connections up to fuel rail, connect battery connections (ooops fill your can with cleaner first) and start engine, I raise off idle, run till engine quits due to all the cleaner has been burnt of.

    I made that about 20 years ago before we had cleaners at the dealer, I may even have bits and pieces of it around lol.

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  • WrathOfSocrus
    replied
    I'm pretty sure the injectors run on 5 volts like most of the engine sensors. It is a solenoid so holding it open isn't a big deal. Of course you would need the polarity correct in order for it to open, otherwise it will just try to force itself closed. I have used a regulated power supply on old injectors and I'm sure something could be rigged up with an old 'wall wart' plug such as what might be laying around with an old router or cell phone.

    I have rigged up a spare fuel pump and run a very small setup where it just picked up and dumped alcohol inside a container. I have thought it would be very simple to put the whole LIM, fuel rail, and injectors into a large enough container where it could have the pump in the bottom and the injectors recirculating back to the pump. I already have a few top ends and rails around so I can save money there not having to buy any connections beyond some new O-rings which the injectors would need anyway. I have a 3500 fuel rail and a bit of hose that I would just have to find a way to attach to the fuel pump I have.

    I guess you could put air though it but I don't think full blast 120PSI would be good for it. Perhaps with clean air at half that pressure it would work. My friend had bought a fuel pump when he had trouble with his truck but it turned out to be something different, and we kept it in case his does go bad. So I just used that to toy with a bit. If you ever intend on possibly using the setup more than once it might be an idea to keep an old pump or find someone parting out a car that will let you have it for cheap/free.
    Last edited by WrathOfSocrus; 02-18-2010, 04:45 PM.

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  • jmgtp
    started a topic Cleaning Injectors, the cheap way

    Cleaning Injectors, the cheap way

    I want to do this the cheap way.

    The Setup:
    Meaning, clamp a piece of fuel injection hose to the feed of the injector, fill the hose with gm top end cleaner and then use regulated compressed air to force it through at around operating pressure. My thought was that I could use a 12v source to open the injector and allow for flow.

    My question:
    Is there harm to be done by 'holding' the injector open? It is designed to be rapidly pulsed, so is there a chance the coil can be damaged by holding it open? Will 12v right off a battery be ok? I don't want to fry them or damage them by holding them wide open for a minute. What if the seafoam runs out and I force some air through the injector... bad news?

    This is for a set of used injectors that I want to give some kind of cleaning to, and also be sure that they dont leak down when there is fuel pressure but no signal to fire.
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