hi I am new here but not new to cars, I got bored one day and decided to see what craigslist had to offer. I came across a 2001 Bonneville ssei with the supercharged 3.8. I thought it would be a good swap candidate as the car was totaled and I could pick it up for around $800.00. I knew I did not want a fiero to swap this drivetrain into. so I got back on craigslist to find a car with a few requirments.
1. it had to be cheap
2. something no one else had
3. I wanted a sleeper, and by that I mean looking at the body you would not see one deviation from factory
4. a car that would be cheap as far as replacement parts
I came across a 98 beetle shell for $250.00. it was in great shape. Had a clean title, decent body. and the replacement parts would be cheap and easy to find unlike the fieros. so I picked both cars up and got them to the shop. 20140826_133119.jpginbox_1027__draft_1410044361775.jpeg20140819_161840.jpginbox_1003__draft_1410044179996.jpeg
Then I removed the drivetrain from the Bonneville
20140830_180512.jpg
then I needed the front unibody structure from the Bonneville so I cut it at the firewall
inbox_1002__draft_1410044179591.jpeg
that cut left me with this part of the Bonneville frame
20140830_180506.jpg
I then took measurements from the Bonneville frame, this is where it gets really interesting At first I took measurements to check about just doing an engine swap..... then I had an amazing idea. I had never seen a new beetle with the engine in the rear like the old bugs had. so I took the measurements and moved to the rear of the car to see if it would fit. I came to the conclusion that I can make it work so I broke out the tools and got to work. the first thing to go was the trunk pan cause hey.... who needs that.20140901_122118.jpg
That left me with an empty soul feeling.
20140901_122141.jpg20140901_122124.jpg20140901_122118.jpg20140901_122131.jpg
By some amount of luck the beetle has a "frame" in the rear so I took the measurement off the Bonneville frame piece and transferred those to the beetle frame and notched accordingly.
20140902_154651.jpg20140902_154655.jpg
I then test fitted the Bonneville frame with suspension attached, I set my wheelbase back to the factory beetle specs.20140905_153344.jpg20140903_110024.jpginbox_1013__draft_1410044224098.jpeg
once I got it where I wanted it I made a mark and cut for strut tower clearance
20140905_122808.jpg
I then plated them and welded the strut towers in place
20140905_122826.jpg
I then went to the inside and using 1/8" plate I boxed the Bonneville frame and the beetle frames together
1. it had to be cheap
2. something no one else had
3. I wanted a sleeper, and by that I mean looking at the body you would not see one deviation from factory
4. a car that would be cheap as far as replacement parts
I came across a 98 beetle shell for $250.00. it was in great shape. Had a clean title, decent body. and the replacement parts would be cheap and easy to find unlike the fieros. so I picked both cars up and got them to the shop. 20140826_133119.jpginbox_1027__draft_1410044361775.jpeg20140819_161840.jpginbox_1003__draft_1410044179996.jpeg
Then I removed the drivetrain from the Bonneville
20140830_180512.jpg
then I needed the front unibody structure from the Bonneville so I cut it at the firewall
inbox_1002__draft_1410044179591.jpeg
that cut left me with this part of the Bonneville frame
20140830_180506.jpg
I then took measurements from the Bonneville frame, this is where it gets really interesting At first I took measurements to check about just doing an engine swap..... then I had an amazing idea. I had never seen a new beetle with the engine in the rear like the old bugs had. so I took the measurements and moved to the rear of the car to see if it would fit. I came to the conclusion that I can make it work so I broke out the tools and got to work. the first thing to go was the trunk pan cause hey.... who needs that.20140901_122118.jpg
That left me with an empty soul feeling.
20140901_122141.jpg20140901_122124.jpg20140901_122118.jpg20140901_122131.jpg
By some amount of luck the beetle has a "frame" in the rear so I took the measurement off the Bonneville frame piece and transferred those to the beetle frame and notched accordingly.
20140902_154651.jpg20140902_154655.jpg
I then test fitted the Bonneville frame with suspension attached, I set my wheelbase back to the factory beetle specs.20140905_153344.jpg20140903_110024.jpginbox_1013__draft_1410044224098.jpeg
once I got it where I wanted it I made a mark and cut for strut tower clearance
20140905_122808.jpg
I then plated them and welded the strut towers in place
20140905_122826.jpg
I then went to the inside and using 1/8" plate I boxed the Bonneville frame and the beetle frames together
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