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V5 A/C compressor teardown / re-seal...

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  • V5 A/C compressor tear down / re-seal...


    It should be completely flush.
    Click image for larger version Name: V5_d&a_ (55).jpg Views: 1 Size: 137.2 KB ID: 424847

    Now, clean all rust, paint, and grime out of the pulley in the area where the magnet fits. This pulley already has a new bearing or else I would change that too!
    Click image for larger version Name: V5_d&a_ (56).jpg Views: 1 Size: 150.4 KB ID: 424848

    Put grease in the bearing bore and on the compressor neck. Tap it on the compressor and install snap ring. If it is tight, tap carefully on the bearing INNER race with a brass punch.
    Click image for larger version Name: V5_d&a_ (57).jpg Views: 1 Size: 154.8 KB ID: 424849

    Clean and inspect the clutch hub. This is for a V5. You can tell by the triangle-shaped counterweight. The other compressors have a non-counter-weighted hub.
    Click image for larger version Name: V5_d&a_ (58).jpg Views: 1 Size: 175.7 KB ID: 424850

    Mount the hub installer. NEVER drive hub on with hammer, it will destroy the compressor. Drive it about half way and then take the installer tool off. Inspect to make sure the key is in place. If the key falls out and gets trapped under the hub, it will destroy the new shaft seal, and possibly the housing.
    Click image for larger version Name: V5_d&a_ (59).jpg Views: 1 Size: 110.3 KB ID: 424851

    Press the hub on with installer, until there is about a paper's width of gap.
    Click image for larger version Name: V5_d&a_ (60).jpg Views: 1 Size: 155.0 KB ID: 424852
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    • Tbay99Venture
      #5
      Tbay99Venture commented
      07-27-2011, 11:12 PM
      Editing a comment
      +10 on the problem aligning the pistons if they pop out. I did that once with a Sanden. My biggest problem comes back to keeping everything clean. He makes it look easy, for some of us that's 100% attention to keep things clean. I think 60degreesBelow0 mentioned some nitrogen flushing tips, maybe I'm confusing posts. That would be helpful to link from this.
    • bszopi
      #6
      bszopi commented
      07-29-2011, 06:57 PM
      Editing a comment
      Pics are now hosted here. Clicking on the pictures will show the full size version, if needed. I also split it up into multiple pages so make load time faster, as well as making it easier to follow.
    • davida1_hiwaay_net
      #7
      davida1_hiwaay_net commented
      05-17-2013, 01:37 PM
      Editing a comment
      Thanks for hosting the pictures here! My home computer has just a limited number of connections it can handle.
    Posting comments is disabled.

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